Related Manuals for GAS GAS TXT PRO - 2004
Summary of Contents for GAS GAS TXT PRO - 2004
- Page 1 MANUAL DEL USUARIO MANUAL DEL USUARIO SERVICE MANUAL SERVICE MANUAL MANUEL D’ENTRETIEN MANUEL D’ENTRETIEN LIBRETTO USO E MANUTENZIONE LIBRETTO USO E MANUTENZIONE...
- Page 2 GAS GAS thanks you for your confidence By choosing the new GAS GAS Pro 2004 you have just entered the great GAS GAS family and, as a user of the number one off-road motorbike manufacturer, you deserve the distinguished treatment that we wish to offer to you both in our after-sale relationship and in the explanations that we provide in this manual.
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Page 3: Important Notice
However, GAS GAS has the right to alter it with no previous notice to the consumer without incurring in obligations of any kind. Your closest dealer will also help you by providing any information you may require. -
Page 4: Table Of Contents
Contents Índice Thanks to the costumer Regulation of chain tension Important notice Cleaning the carburettor Recommendations to get the best performance out of your bike Intake reed valve Summary of the manual Clutch plates and springs Serial number Water punp draining Draining the oil sump Checking the oil level Position of the fuel tap... - Page 5 Recommendations to get the best performance out of your GAS GAS We recommend an eight-hour running-in for the best engine operation. It is important to get the engine to its optimum working temperature every time that the motorbike is used.
- Page 6 Maintenance summary Cooling liquid -30ºC cooling liquid Sump oil (10w40) 550 c.c. Spark plug NGK BPR5ES Electrode gap 0.6 mm Amount of oil in the fork 310 cm3 Length of shock-absorbing spring 140 mm Suspension fork oil SAE 5 Front wheel pressure Normal 0.450 bar Competition 0.420 bar Rear wheel pressure...
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Page 7: Position Of The Fuel Tap
The new GAS GAS Pro 2004 has its c o r r e s p o n d i n g homologation plate, which must correspond to the documents and frame number, printed in the steering axle. The position of the fuel... -
Page 8: Position Of The Kickstart Lever
To refill oil, pour it through the filler plug and check the level in the window. This is the position of the kickstart lever when not in use. To fill the radiator, use special cooling liquid for light alloy engines. TXT Pro 2004 -... - Page 9 You must use special oil for: 1) The clutch and brake lever pivots 3) The rear brake pedal pivot (bearings) 2) The gear lever pivot TXT Pro 2004 -...
- Page 10 4) The foot peg springs and pivots. 6) The chain must be c l e a n e d a n d o i l e d regularly, due to its constant friction and exposure to all 5) The kick start lever. types of weather conditions.
- Page 11 7) Apply a thin oil film over the handlebar on the throttle side for smooth operation. 9) The throttle grip must be oiled 8) The chain tensioner spring must also and cleaned frequently as well, be greased as it takes a lot of strain. specially after using high pressure w a t e r w a s h i n g e q u i p m e n t .
- Page 12 Adjust the throttle cable free play as shown in the illustration. The idle and petrol-air mixture can be adjusted The state of the spark as shown in the plug must be regularly illustration. checked. The gap of the electrode must be TXT Pro 2004 -...
- Page 13 Like the clutch, the front brake 3 mm. máx. lever must be in 3 mm. the ideal posi- tion. Again, the play must not exceed 3mm, and must never The clutch lever must be be eliminated. adjusted to your liking, but the free play should not exceed 3mm.
- Page 14 The split link To tension and centre the clip should be rear wheel, there are two placed with easy-to-use snail cam the open end facing away adjusters. from the direction of the drive (see photo). The chain tension should allow it a movement of 1.5 cm at the chain tensioner.
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Page 15: Carburettor
Compressed air should be used to Periodically dismantle and clean the clean jets and passageways in the main jet after each wash, as well as the carburettor body. inside of the carburettor fuel bowl. It is important to control the float level inside the carburettor. - Page 16 9 , 7 5 + 0 . 1 After a long time of use the clutch plate wear must be checked. The minimum thickness for correct operation must be 9.75-9.85 mm. 17±1 The gap between the The clutch pressure plate reeds and the bumpers must be 4.4-4.5 mm must be 3.5 mm for all...
- Page 17 (A) The circle indicates where the water pump draining plug is. After dismantling and assembling the clutch drive circuit, the remaining air can be removed through the bleed nipple. (B) To check the oil level, set the motorbike upright. If the bike has just been used, leave it steady for some minutes.
- Page 18 Regularly verify the clutch fluid level through the window. Each suspension bar must hold 310 cm3 of SAE5 oil. TXT Pro 2004 -...
- Page 19 The front suspension stopper must not reach higher than 9.5 mm above the upper platen. If your motorcycle The front suspension is features a short bar, this manually regulated. The distance should be 0 right bar contains the damping regulation, the left one the hydraulic compression.
- Page 20 The linkage in the lower rear part of the b i k e s h o u l d regularly cleaned, verified and lubricated. The pressure of the shock absorber spring is regulated using the geared rings with the help of a special key. The spring length must be 140 mm.
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Page 21: Brakes
The brake pads w e a r m u s t b e periodically checked both at the front and at the rear for the best braking in any circumstance. Air can be bled from the front The brake fluid level may be and rear brakes c h e c k e d t h ro u g h t h e by using the bleed nipples... -
Page 22: Commands
If you adjust the rear The commands feature light, brake pedal position, horn and engine stop switches. check that the rear brake light switch is working. R e g u l a r l y control the tyre pressure to ensure the greatest possible grip. - Page 23 The fuel tank filler cap is a quick release model. It is advisable to check the state of the rubber seal in order to ensure that it is closing properly. TXT Pro 2004 -...
- Page 24 Clock operating instructions Functions Work mode. It can be activated (ON) or deactivated (OFF) Clock. It Indicates hour and minutes. Elapsed time. It shows the time passed since the last activation of the work mode. Trip distance. It indicates the distance covered since the last activation of the work mode. MAX Maximum speed obtained during the work mode.
- Page 25 Max speed It displays the maximum speed achieved from the moment the work mode was activated. Average speed It shows the average speed achieved since the start of the work mode. Total distance It visualises the total distance since the moment the equipment was turned on for the first time. The value accumulated is maintained permanently, even without batteries, and is independent of the condition of the work mode.
- Page 26 Current speed When the motorbike moves the screen will automatically display the speed in km/h. While the motorbike is in movement, the current speed will be on display (Fig. 5). After stopping the bike, the screen will remain on for about ten seconds indicating 0 km/h. After this time, if it does not move again, the screen will show the last function selected.
- Page 27 Manufacturer’s warranty The Company GAS GAS Motos S.A. hereby warrants to the final purchaser of a vehicle manufactured by GG that both materials and workmanship are free from defects according to the corresponding state of the art. Accordingly, GG hereby warrants to the final purchaser (hereinafter referred to as the “purchaser”), subject to the conditions stated below, to remove any defects in material or production...
- Page 28 d) spare parts not released for use by GG have been used to perform maintenance or repair work on the vehicle, or if and to the extent that the vehicle has been operated using other fuels, lubricants or operating fluids (including but not limited to cleaning agents) than those expressly stated in the specifications in the operating manual;...
- Page 29 Miscellaneous 1. GG shall be entitled to decide in its sole discretion whether to repair or to replace defective parts. The ownership of parts replaced, if any, shall pass to GG, free of any consideration whatsoever. The licensed GG dealer entrusted wit the removal of defects shall not be authorized to issue binding declarations on behalf of 2.
- Page 31 JULIO / JULY 2003 C/ UNICEF nº 17 · Poligon Industrial Torremirona · 17190 Salt (Girona) SPAIN · Tel: +34 902 47 62 54 Fax: +34 902 47 61 60 E-mail: officegg @ gasgasmotos.es / partsgg @ gasgasmotos.es · Web: www.gasgasmotos.es...